Bear Mountain Builds
Expanding Outfeed Table
Expanding Outfeed Table
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Enhance your shop with an expanding outfeed table for your jobsite table saw. 7X your working space so you can cut up to a 4'x8' sheet of plywood. This build is perfect for those looking to save space in a smaller shop or garage. Designed for DeWalt DWE7485 table saw, but includes easy formulas to fit to your table saw
Plans Include:
- 22 pages that include everything you’ll need to build this Expandable Outfeed Table
- All dimensions in inch and millimeter units
- Color coded 3D images and cut plans so you know exactly where every piece goes
- Easy calculations to fit to your table saw
- Full material list with links to all hardware so you don’t have to go searching
3D Model Available
- Make Modifications to the design easily
- Get the 3D model in the following file formats: Autodesk Fusion (.f3d), Sketchup (.skp), and Autodesk Inventor (.ipt .iam)
- Bundle and save by getting the models and plans at the same time!
See the full step by step build video HERE

Excellent plans and instructions.
please include a spreadsheet (excel or google doc) to auto adjust the cut list to account for all adjustments that impact the size - the table saw adjustments, height adjustments and total height with wheels being used. great sturdy table but ended up a little too high for me with the 3" wheels.
T
overall a good experience however I would change the securing of the out feed surfaces to the hinges to inset nuts and bolts. The suggested screws simply tear out of the plywood too easily. In addition Connecting the hinges to the supports can very difficult without be a jig and multiple clamps. I would suggest connecting the hinges to the frame before attaching the surfaces. Once the hinges are in place, drill through the holes in the hinge upwards through the clamped on surfaces. If your drill isn't long enough, use a one inch screw and a long driver to send the screw all the way through the surface, pull out the screw and use the hole as a marking point to drill from the top and then countersink the bolt.